Senior Plastic and Polymer Process Engineer

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About Us:

At Raytheon, the foundation of everything we do is rooted in our values and a higher calling – to help our nation and allies defend freedoms and deter aggression. We bring the strength of more than 100 years of experience and renowned engineering expertise to meet the needs of today’s mission and stay ahead of tomorrow’s threat. Our team solves tough, meaningful problems that create a safer, more secure world. 

Job Description:

The Process and Operations Section of the Materials and Process Engineering Department is seeking an individual with technical expertise in Polymer Processes, Rheological Analyses, Polymer Compounding, Powder Feedstock Compounding, and Powder Injection Molding to support all phases of product design and production for military and defense applications.

The applicant should have a solid understanding in design for manufacturability, process selection and optimization, assessing RTX supplier capability, failure analysis and report writing, and be able to review and develop polymer and ceramic fabrication procedures, inspection processes/criteria, training of operators and inspectors, assess suppliers manufacturing processes, and perform rheological analyses. A qualified candidate should have technical knowledge and experience developing, working with, and optimizing polymer and ceramic injection molding part fabrication processes and characterization of finished parts.

This position will require frequent travel to locations within the US.

The Senior Plastic and Polymer Process Engineer job is in Andover, MA and the position is onsite.

Qualifications You Must Have:

• Typically requires Bachelor of Science Degree in Plastics Engineering, Mechanical Engineering, or Chemical Engineering and a minimum of 5 years of prior relevant experience. In absence of a degree, 9+ years of experience. An advanced degree in a related field may be substituted for additional years of experience

• Experience in part development of both thermoplastic and thermoset materials.

• Experience in compounding heavily loaded polymer-based systems for powder injection molding (PIM) feedstocks

• Experience in PIM process development, including single and twin-screw extrusion, rubber compounding, and thermal and rheological testing

• Active and transferable U.S. government issued security clearance is required prior to start date. U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance.

Qualifications We Prefer:

• Equivalent Part Development of thermoplastic and thermoset materials MOS: 91C (US Army), 211 (US Marine Corp), AM (Navy), MK & AMT (Coast Guard),

• Doctor of Philosophy (PhD) in Plastics Engineering, Mechanical Engineering, or Chemical Engineering.

• Strong understanding of plastics simulation software such as Moldflow, Moldex3D, or SolidWorks Plastics to de-risk potential part or mold designs.

• Strong understanding of the principles of rheology including, but not limited to, polymer rheology and the rheological behavior of highly filled dispersions.

• Excellent cross-functional collaboration skills, working with teams across different programs, time-zones, and functions.

• Experience managing internal and external supplier relationships to ensure project milestones are met.

• Experience as a technical liaison between engineering, manufacturing and quality organizations

• Working knowledge of engineering standards for the aerospace or defense industry.

• Ability to work as a team member and be able to mentor less experienced engineers on standards of thermoplastic or thermoset polymer manufacturing.

• Must be adaptable and willing to work in all project phases from design concepts through manufacturing.

• Knowledge of Design of Experiments, Six Sigma and statistical techniques.

• Prior experience or functional knowledge of composite design and manufacturing standards.

• Working knowledge of 2D/3D CAD software such as Creo, AutoCAD, SolidWorks, or Fusion 360.

What We Offer:

• Our values drive our actions, behaviors, and performance with a vision for a safer, more connected world. At RTX we value: Trust, Respect, Accountability, Collaboration, and Innovation.

Learn More & Apply Now!

• RTX solves some of the toughest challenges in aerospace and defense. That requires expansive thinking and bold innovation – and that, in turn, requires a culture that is diverse, equitable and inclusive.

• We embrace individuality and diversity of thought to fuel opportunity for our employees, our customers, and our communities. We work toward progress, knowing that a more inclusive world is critical to our mission. Not just in this moment, but always.

• Please consider the following role type definition as you apply for this role. Onsite: Employees who are working in Onsite roles will work primarily onsite. This includes all production and maintenance employees, as they are essential to the development of our products.

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The salary range for this role is 77,000 USD - 163,000 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate’s work experience, location, education/training, and key skills.

Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement.

Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company’s performance.

This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply.

RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window.

RTX is An Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status, age or any other federally protected class.

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