AIE Operator LPCS ITC 065

MISSION:

To operate Automated Inspection Equipment (AIE) utilizing software programs to measure dimensions on castings and fixtures, verifies measurement printouts from Tech Card information for non-conforming parts to meet PCC and customer specifications.

PRINCIPAL ACCOUNTABILITIES:

1 - Automated Inspection Equipment (AIE) Operations

Objective: to operate the AI Equipment to effectively and accurately inspect casting dimensions and ensure dimensional integrity; to measure dimensions for balancing and positioning of castings.

Essential Job Functions:

1. Works from instructions to position castings on the automated inspection equipment.
2. Selects and loads appropriate programs into the machine, per tech cards or SOP&39;s.
3. Follows instructions for placing and removing scale bars and reference targets per tech cards, PCP’s, and SOP’s.
4. Initiates and monitors programs; operates AIE computers, software, and equipment.
5. Responds to computer instructions and error messages during AIE operations.
6. Calibrates and maintains AIE equipment per PCP’s
7. Notifies Metrology Analyst, AIE Technician or 3D Scanning Engineer of any errors or issues that arise outside the normal functionality of the system
8. Addresses daily and weekly operator checklists for AI Equipment
9. Maintains other peripheral equipment in area including painting systems and washing systems.
10. Coordinates Part, and Job movement to support operations.

2 - Inspection Evaluation

Objective: to evaluate AIE computer inspection printouts for consistency with customer specifications and PCC standards.

Essential Job Functions:

1. Reviews and interprets AIE inspection printouts.
2. Marks parts for rework operations.
3. Supplies reports and documentation on compliance with specifications.
4. Generates layout inspection report on computer.
5. Tests and troubleshoots inspection programs.
6. Generate new techcards, upgrade older techcards.
7. Generates airfoil contour plots and other specialized computer-generated output.

3 - Safety

Objective: to take responsibility for and demonstrate safe work practices.

Essential Job Functions:

1. Adheres to plant and department safety rules.
2. Safely operates all equipment and tools.
3. Identifies and reports safety problems.
4. Completes all logs and records.
5. Meets all production and quality standards.

4 - OTHER (MARGINAL) ACCOUNTABILITIES:

1. Performs other tasks as directed.

ESSENTIAL EQUIPMENT, VEHICLES, TOOLS AND/OR MACHINERY USED:

1. Coordinate Measuring Machine (CMM)
2. ATOS 12M Triple Scan Plus
3. GOM Scanbox 6130
4. GOM VMR Software
5. ATOS Professional software
6. Polyworks Software
7. Pallet jack
8. Wrenches (allen and crescent, etc.)
9. Hoist
10. Forklift
11. Rotary tables
12. Mechanical measuring devices
13. Computer
14. Files

TRAINING:

1. Training is provided on the job.
2. PCC&39;s Forklift Driving Safety Certification Training must be completed.

QUALIFICATIONS:

Must Have:

1. Ability to read, follow and interpret instructions on SOP&39;s, Quality Control Manuals, Technique Cards, and technical specifications.
2. Ability to perform basic mathematical calculations (addition, subtraction, multiplication, division), with geometry and trigonometry
3. Ability to read, follow and interpret blueprints.
4. Ability to communicate effectively, both orally and in writing.
5. Physical ability to perform the essential job functions including lifting up to 25 lbs.
6. Ability to be flexible and be held accountable for each qualification.
7. Good communication.

Preferred:

1. GD & T Training
2. Ability to perform geometric dimensioning apply geometric tolerances
3. Computer data entry and operation experience
4. ATOS scanning experience
5. Polyworks software including imInspect and imEdit